2. Site Assessment & Planning

A professional team conducts an in-depth survey of the site. This includes:

• Measuring shaft dimensions

• Evaluating available space

• Identifying the best location for the elevator

• Checking structural feasibility

This stage is crucial, especially for retrofit projects in existing buildings where adjustments must be made to the building structure to accommodate the elevator shaft.

3. Design & Engineering

Based on the site survey, a customized design is created. Engineering plans include:

• Shaft layout

• Pit and overhead requirements

• Machine room placement (if required)

• Electrical layout

• Safety provisions

Elevator specifications are finalized in accordance with building codes and safety regulations like BIS (Bureau of Indian Standards), NBC (National Building Code), and other local guidelines.

4. Shaft Construction or Retrofitting

In new buildings, the shaft is usually constructed alongside the core structure. In existing buildings, retrofitting may be required to create space. This may involve:

• Building a steel shaft structure

• Reinforcing pit base

• Providing overhead clearance

• Constructing or modifying entrances

5. Elevator Component Delivery

Once the site is ready, elevator components are manufactured and delivered. These include:

• Rails and brackets

• Cabin and counterweights

• Guide shoes and buffers

• Control panels and wiring

• Drive system (traction/hydraulic)

• Doors (manual or automatic)

Proper storage and handling of components are critical to avoid damage before installation.

6. Mechanical Installation

Mechanical work involves setting up the entire elevator framework:

• Installing guide rails along the shaft

• Fixing brackets at floor levels

• Assembling the elevator car and counterweights

• Setting up the drive system (machine, sheaves, ropes)

• Installing landing doors and car doors

Each component must be precisely aligned to ensure smooth operation and safety.

7. Electrical & Control Wiring

Once mechanical components are in place, electrical installations begin:

• Connecting the control panel

• Installing call buttons and indicators on each floor

• Wiring the interlocks and door systems

• Power supply connection

Advanced elevators may include IoT-based controllers, touchless call systems, and energy-saving features.

8. Safety Systems Setup

Safety is paramount in any elevator installation. Critical safety systems are installed and tested:

• Emergency stop buttons

• Over-speed governor

• Buffer systems

• Emergency light and alarm

• Interlocking mechanisms for doors

• Communication system (intercom or alarm bell)

These systems ensure passenger safety during power failures, malfunctions, or emergencies.

9. Testing & Commissioning

Before handover, a series of rigorous tests are performed:

• Load testing (usually 125% of rated load)

• Speed and level accuracy tests

• Door operations

• Safety brake and emergency systems

• Power backup and alarm system

Once the elevator passes all safety checks and complies with local regulatory standards, it is ready for commissioning.

10. Handover & User Training

Upon successful testing, the elevator is handed over to the client. Basic training is provided for:

• Safe elevator usage

• Emergency protocols

• Using control panels

• Resetting basic faults

Documentation like operation manuals, warranty details, and maintenance schedules are also shared.

11. Ongoing Maintenance & AMC Options

Installation is just the beginning. For longevity and smooth performance, elevators require regular maintenance. Annual Maintenance Contracts (AMCs) are highly recommended for:

• Routine inspections

• Lubrication of moving parts

• Replacement of worn-out components

• Emergency breakdown support

Some service providers also offer predictive maintenance using remote monitoring systems.

12. Final Thoughts

Elevator installation is a complex and highly regulated process involving engineering precision, safety standards, and customized design. From planning to commissioning, every stage requires expert execution to ensure the system is safe, durable, and efficient.

Whether it’s a residential building, office space, hospital, or industrial site, choosing a professional team for installation ensures not just a smooth setup, but also peace of mind for years to come.

Want to Install an Elevator?

If you're planning to install an elevator in your property—whether it's a home, commercial building, or industrial space—get in touch with a reputed lift company that provides end-to-end solutions including consultation, design, installation, and after-sales service.